The Alfatross

The Alfatross
The Alfatross in 1965 and 50 years later in 2016

Saturday, January 19, 2013

Every Project Needs a Plan to Deviate from (Post # 05)

How far along are we with this project after 43 years and how do we proceed?  It starts with a list. Actually a spreadsheet detailing the tasks to be performed (organized in categories), their priority, projected cost, who is going to do them, how long it will take, and deadline for completion.  Research is a big time-consumer.  Fortunately, the Alfatross was a very original "numbers matching" car when I bought it so I don't have to spend a lot of time figuring out fundamental things like what color it was painted, what the interior was like, how the battery was mounted, etc.  It even has the original ignition key!

Restored 72-spoke triple laced Borrani "Record" wire wheel
by Cork Adams, Precision Wheel 
Some of the "sub-assemblies" already finished include:
  • Wire wheels
  • Brake drums
  • Brake master cylinder
  • Brake cylinders
  • Brake lines
  • Brake shoes
  • Front brake air scoops
  • Instruments
  • Suspension springs
  • Shock absorbers
  • Nardi steering wheel
  • Generator
  • Starter
  • Electric fuel pump
  • Wiring harness
  • PlexiGlas windows
  • Re-chroming
  • Radiator replacement
  • Fuel tank
  • Differential
  • Restored wood-rimmed Nardi steering wheel
    by Bruce Crawford, Hardwood Classics

    7,000 RPM tach
    by North Hollywood Speedometer
  • Exhaust system
It sounds like a lot, but there is still a long way to go, including the most difficult, time-consuming, and expensive elements such as engine, body and interior.  The body and frame are the things we have to get started on right away because they are going to eat up a lot of hours and elbow grease!  I borrowed a car rotisserie from my son Dave so we can do a thorough job of cleaning and prepping the frame and body using Dave's soda blaster.  That should make for some dramatic photos later . . . .

But first we have to make special mounting brackets to skewer the Alfatross with an iron pipe, acting as an axle, passing all the way through the body from bow to stern entering from the trunk and exiting though the grille.  Should have some photos of this next week.
Just add Alfa . . .  Rotisserie frame in foreground, nervous
Alfatross in background.